As an excellent high-temperature moly alloy material, TZM (titanium zirconium molybdenum alloy) has gradually become the first choice of engineers due to its unique performance advantages in the competition with traditional tungsten and pure molybdenum materials. TZM alloy is mainly composed of molybdenum (Mo) as the matrix, with about 0.50% titanium (Ti) and 0.08% zirconium (Zr), and a small amount of carbon (C) added. This carefully designed alloy composition system gives TZM alloy a series of excellent properties, making it shine in the high-temperature field.
1. Melting point and high temperature stability
(I) Comparison of melting points of TZM, tungsten, and pure molybdenum
Tungsten has an extremely high melting point of about 3422℃. The melting point of pure molybdenum is also quite high, at about 2610℃, while the melting point of TZM alloy is around 2617℃. From the melting point value, although the melting point of TZM is slightly lower than that of tungsten, it is close to that of pure molybdenum. However, in actual extreme high-temperature applications, the melting point is not the only consideration.
(II) Analysis of high temperature stability
TZM alloy exhibits excellent stability at high temperatures. Its recrystallization temperature is as high as about 1400℃, which is significantly higher than that of pure molybdenum. Excessively high recrystallization temperature means that TZM can maintain its original structure and performance for a longer time in a high-temperature environment, effectively reducing the risk of material performance degradation caused by recrystallization. In contrast, pure molybdenum is more likely to recrystallize at high temperatures, making its high-temperature stability inferior to that of TZM. Although tungsten has an extremely high melting point, it is easy to react with oxygen in certain high-temperature oxidizing environments, resulting in a decrease in material performance.
2. Mechanical Performance
(I) Strength and Hardness
At room temperature, TZM alloy exhibits higher strength and hardness than pure molybdenum. When the temperature rises to an extreme high temperature environment of 1000℃ and above, the tensile strength of TZM can reach 700-720MPa, while pure molybdenum is only about 223MPa. This good strength retention ability at high temperatures makes TZM perform well in applications that withstand high temperature loads, such as rocket engine nozzles and high-temperature furnace structural components. Although tungsten has extremely high hardness, it is brittle. In some application scenarios where the material needs to have a certain toughness, TZM has more advantages.
(II) Creep Resistance
Creep resistance is an important indicator to measure the ability of a material to resist deformation under high temperature and long-term load. Its unique alloy composition and microstructure make TZM's creep resistance at high temperature far superior to pure molybdenum. In high temperature and high pressure environments, such as high temperature components of aircraft engines, hot extrusion dies, and other applications, TZM's creep resistance can ensure that the components maintain a stable shape and dimensional accuracy during long-term use, greatly improving the reliability and service life of the equipment.
3. Thermal and electrical conductivity
(I) Thermal conductivity
The thermal conductivity of TZM alloy is similar to that of pure molybdenum, which is about 126W/(m·K) at room temperature. This good thermal conductivity makes TZM widely used in equipment that requires efficient heat dissipation, such as electron tube radiators and high-temperature heat exchangers. Compared with tungsten, TZM can achieve heat transfer more quickly and maintain the stable operation of the equipment.
(II) Electrical conductivity
The resistivity of TZM alloy is about (5.3 - 5.5)×10⁻⁸Ω·m. In some high-temperature electrical applications that require electrical conductivity, such as the gate in electron tubes and high-voltage rectifier components, TZM can meet the electrical conductivity requirements, and at the same time, with its good high-temperature performance, it ensures stable operation in high-temperature environments.
4. Processing and welding performance
(I) Processing performance
TZM alloy has good processing performance and can be processed by conventional cold processing methods. In the presence of cooling lubricating oil, carbide tools can be used for machining, which makes TZM have high feasibility and processing accuracy when manufacturing parts with complex shapes.
(II) Welding performance
TZM alloy has good welding performance and can be well welded with a variety of materials. This feature enables TZM to achieve efficient assembly through the welding process when manufacturing large structural parts or high-temperature equipment that needs to combine different materials, greatly improving production efficiency and overall product performance. The welding of pure molybdenum is relatively complex and requires special welding processes and conditions to ensure welding quality.
5. Cost-effectiveness analysis
Although the price of TZM alloy is about 25% higher than that of pure molybdenum, after comprehensively considering its performance advantages and application effects, TZM has higher cost-effectiveness. In extremely high temperature environments, TZM's long service life, high reliability, and good processing and welding performance can effectively reduce equipment maintenance costs, reduce downtime, and improve production efficiency.
As a non-ferrous metal product supplier with more than 20 years of professional experience, FANMETAL has a rich TZM alloy product line, including TZM plates, High Temperature Alloy TZM Rod, TZM Alloy Thermocouple Tube, and various customized parts to meet your different application needs. Our products are of excellent quality and undergo a strict quality inspection process to ensure that each product meets international standards. Choosing our TZM products means choosing the perfect combination of high performance, high reliability, and high cost-effectiveness. If you have any questions about this product's details or delivery time, don't hesitate to get in touch with us at admin@fanmetalloy.com. We look forward to your message.
