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Tungsten Grinding Disc
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Tungsten Grinding Disc

Tungsten Grinding Disc

Tungsten Grinding Disc is a high-density, high-melting point, high-strength precision metal component with excellent thermal and electrical conductivity, widely used in electronic devices (such as X-ray shielding), medical equipment (CT collimator), aerospace counterweights, high-temperature components and precision machining and other fields, with excellent physical properties and stability to meet the needs of extreme environments, with the advantages of environmental protection and lead-free. If you have any questions about this product's details or pricing inquiries, don't hesitate to get in touch with us at admin@fanmetalloy.com. We look forward to your message.
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Product Details ofTungsten Grinding Disc

Overview

Tungsten Grinding Disc is a metal component made of pure tungsten or tungsten alloy material through powder metallurgy, which is used in aerospace, racing, electronic instruments, semiconductors, medical, high-temperature processing and other fields with its excellent density, strength, melting point and corrosion resistance.

FANMETAL has more than 20 years of professional experience in the production and export of tungsten products, such as tungsten rods, ion parts, gold-plated tungsten wire and other products, which have been exported to various overseas countries. We can provide you with the most suitable non-ferrous metal customisation solution; you can contact us with confidence.

 

Characteristics

  • The density is typically between 16.5g/cm³-18.75 g/cm³, which is much higher than traditional metal materials, allowing it to provide more weight in limited spaces, especially suitable for scenarios requiring compact counterweights.
  • The melting point is the highest among all metals, and it can still maintain stable physical form and mechanical properties in high-temperature environments, and is not easy to melt and deform.
  • By adding nickel, iron, and other elements, the tensile strength can reach 900-1100 MPa, with excellent wear and impact resistance, long service life, and low maintenance costs.
  • It has good chemical stability, natural resistance to corrosive media such as acids, alkalis, and salt spray, and exhibits corrosion resistance close to that of precious metals in seawater environments.
  • It has strong processing performance and can carry out a variety of conventional machining such as turning, milling, grinding, drilling, and wire cutting, and the surface roughness can reach 1μm-2μm, which is suitable for precision applications.
  • Compared with traditional lead-based counterweights, tungsten alloys are non-toxic, avoiding the harm of lead to the environment and the human body.

Tungsten Grinding Disc Dimension

Grade

W1

90-97WNiFe/WNiCu

Diameter 3mm-50mm
Thickness 0.1mm-45mm
Tolerance ±0.1mm
Hardness 25-35 HRC
Tensile Strength 900-1100 MPa
Elongation rate 3%-25%
Coefficient of thermal expansion 4.4 × 10⁻⁶ m/(m·K)
MOQ 10PCS
Delivery Time 20-25days
Certification ISO 9001

Tungsten Disc Application

5-2
5-3
5-5
5-6

1. Aerospace industry

(1) Used as a precision counterweight or balance block for aircraft, satellites, and other aircraft.

(2) Used for high-temperature structural parts in extreme high temperature environments such as rocket engine combustion chambers and nozzles.

2. Electronics and semiconductors

(1) As a high-reliability electronic contact, it is used in high-end relays, switches, and connectors.

(2) It is used as a sputtering target for the deposition of tungsten-based films for the preparation of semiconductor transistors, gate electrodes, and interconnect layers

3. Machinery manufacturing field

(1) Key components in high-precision machine tools and measuring instruments.

(2) Structural parts of electron tubes, X-ray tubes, and other electric vacuum devices.

(3) Wear-resistant liners and seals in mining machinery and oil drilling equipment

4. Medical field

(1) Collimators and shielding parts for X-ray equipment

(2) The raw material of high-precision medical implants has strong corrosion resistance and is suitable for long-term implantation in the human body.

5. Special industries

(1) Used for bait counterweight, small in size, large in weight, more environmentally friendly than lead, and has a longer service life.

(2) Golf club heads, racing weight blocks, etc., which can provide more weight in a limited space and optimise sports performance.

 

Process

  • Select high-purity tungsten powder, combined with nickel/iron/copper powder, mix it evenly, remove impurities, and prevent pores after sintering.
  • The pretreated tungsten-based powder is made into round billets, which are generally formed by powder metallurgy, and can also be forged and rolled.
  • The formed billet is sintered at high temperature to allow the powder particles to fuse and crystallise to form a dense tungsten-based billet.
  • The sintered and levelled tungsten billet is roughed (such as turning and grinding) to remove excess material and process it to a size close to the finished product.
  • Finishing is carried out using high-precision CNC equipment, dimensional tolerance and flatness are controlled, and the surface roughness is Ra≤0.8μm.
  • Surface treatment is carried out according to the needs of different application scenarios, such as ultrasonic cleaning, coating treatment, anti-oxidation treatment, etc.
  • Full testing and packaging, such as dimensional accuracy, performance testing, component analysis, visual inspection, etc., can only be shipped after qualification.
     

Tungsten Grinding Disc Pictures

Tungsten Disc

tungsten plate

Video

 

Related Case

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Tungsten Grinding Disc, Tungsten Disk To The Netherlands

Recently, FANMETAL completed the production and delivery of tungsten disc orders for a Dutch manufacturer of precision equipment. This client faced difficulties in product supply due to the high demands for compliance and accuracy in its premium products. Our company optimised its production processes and strictly controlled all relevant parameters to ensure that the products met EU standards, thereby addressing the client's supply chain challenges. This cooperation has fully demonstrated our company's strengths in compliance, customisation, and service in the field of non-ferrous metal exports.
 

 

FAQ

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01. Are you a manufacturer or a trading company?

We are a manufacturer with professional technology and several years of production experience, and can provide customers with various high-quality products.

02. Do you accept custom orders?

Yes, we accept. We will design and produce products according to the specific information you provide, and also assure you that we will try our best to come up with the best solution to provide you with high-quality products.

03. Is tungsten better than stainless steel?

Tungsten is more suitable than stainless steel for high-wear and extremely high-temperature environments, and is suitable for professional applications under extreme working conditions, such as aerospace, military or industrial cutting. Stainless steel, especially the 304/316L model, is more suitable for corrosive environments.

04. How to order our products?

Our ordering process is as follows: receive customer inquiry - confirm the size and quantity of the product with the customer - we will send an electronic invoice after the customer agrees to order - the customer needs to pay in advance - start production after receiving the payment - box and ship the customs clearance after the production is completed - the customer receives the product - we receive the customer's feedback - the whole order is closed.

05. Why should I choose your company to partner with?

1. Have relatively mature production technology and experience, and provide high-quality products.

2. An excellent one-stop service

3. Based on the same price, the quality is reliable.

4. Foreign trade experience can achieve rapid delivery

5. Humanised after-sales service.

06. What's your delivery time?

Our shipping method is mainly by air or sea. After the product is finished, we will use wood, plastic or carton boxes for tight packaging, and also put some soft materials to prevent product damage. We will deliver it to you as soon as possible, within 20-30 days.

 

Product qualification

ISO9001-1

 

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