Cemented Carbide Plate
Overview
Cemented Carbide Plate is a plate made through powder metallurgy. It is mainly composed of refractory metal carbides (such as tungsten carbide), sintered with binder metals such as cobalt and nickel. It has extremely high hardness, wear resistance, high temperature resistance, and a certain strength. It can maintain stable performance under harsh working conditions such as friction, impact, and high temperature. It is widely used in many industrial fields such as mechanical processing, mining exploration, aerospace, etc. Our company can also provide Tungsten Carbide Valve Ball and Tungsten Carbide Blade, and other tungsten carbide products, and accept customized service.
Characteristics
Outstanding wear resistance
The high hardness enables it to withstand strong friction and impact, and is not easily worn or deformed, greatly reducing the frequency of equipment replacement and maintenance costs.
Excellent high temperature resistance
It can maintain stable hardness and strength in a high-temperature environment, and its working temperature can reach 800-1000℃.
Good chemical stability
Cemented carbide has strong resistance to corrosive media such as acids, alkalis, and salts, and is not prone to chemical reactions or corrosion.
High-precision processing performance
They can achieve extremely high dimensional accuracy and surface finish through precision processing methods such as grinding and electrospark machining.
Dimension
|
Grade |
YG6,YG8,YT5,YT15 |
|
Purity |
WC:70%-95%, Co:5-30% |
|
Technique |
Pressing, Rolling, Welding, Punching, Forging |
|
Width |
1mm-30mm |
|
Thickness |
0.5-50mm |
|
Length |
25mm-200mm |
|
Density |
13g/cm3-14.9g/cm3 |
|
Tensile Strength |
1800-2000Mpa |
|
Surface |
Alkaline cleaning, High Polished, Bright, Blank |
|
Delivery Time |
15-20 days |
|
Certification |
ISO 9001 |
Application
1. Tool Manufacturing
- Cutting Tools: Cemented carbide plates can be made into turning tools, milling cutters, boring tools, and other tools for machining various metal materials (such as steel, cast iron, and non-ferrous metals). It is particularly suitable for high-speed cutting and high-strength material processing.
- Saw Blades and Knives: Used in saw blades for cutting metal sheets and pipes, as well as blades for woodworking and plastic cutting. Its wear resistance far exceeds that of high-speed steel blades, extending its service life several times.
2. Mining
- Drilling Tools: After cutting the plate into specific shapes, it is welded to the drill head. Used in geological drilling, oil drilling, and mining, it effectively crushes rock and improves drilling efficiency.
- Crushing Equipment: As liners and jaw plates in crushers, and grinding discs in ball mills, it withstands the intense impact and friction of materials such as ore and sand, extending the service life of equipment.
3. Metallurgical Industry
- High-Temperature Wear-Resistant Components: In metallurgical furnaces, they serve as high-temperature, wear-resistant liners or guide plates to resist the erosion and friction of hot molten metal.
- Forging Dies: As local wear-resistant inserts in hot forging dies, such as those used in the forging of automotive crankshafts and connecting rods, they withstand metal deformation and friction under high temperature and pressure, reducing die wear.
4. Electronics Manufacturing
- Precision Dies: Used in semiconductor packaging dies, electronic connector dies, and other applications, ensuring the dimensional accuracy of electronic components.
- Chip Cutting: Ultra-thin carbide blades are manufactured for precision cutting of silicon wafers and ceramic substrates, preventing material breakage and improving processing yield.
5. Chemical Industry
- Corrosion-Resistant Components: Serving as inner linings, valve sealing surfaces, and pipe wear-resistant linings for chemical equipment, they resist corrosion from acids, alkalis, and saline solutions, reducing wear on equipment.
6. Aerospace
- Aircraft Engine Components: As components within the engine that are subject to high temperatures and high friction, they can withstand temperatures exceeding 1000°C and high-velocity airflow.
Process
① Refractory metal carbide powder and binder metal powder are precisely proportioned according to target properties (such as hardness and toughness).
② The powders are then placed in a ball mill and ground at high speed using carbide balls to achieve uniform mixing and refinement to the micron level.
③ The granulated powders are then loaded into a mold and pressed into a green body with a desired strength and shape through cold pressing.
④ The trimmed green body is then placed in a vacuum sintering furnace for high-temperature sintering to increase density.
⑤ Precision machining (such as grinding and EDM) is performed to reduce dimensional tolerances and meet customer customization requirements.
⑥ Surface polishing and comprehensive quality testing, including mechanical properties and non-destructive testing, is performed.
Pictures
Video
Why choose us
Resource advantages
By cooperating with multiple factories, we can integrate the best supply chain resources according to customer needs, ensure product quality and delivery time, and meet customers' personalized needs.
One-stop Solution
After receiving the customer's inquiry, we will respond immediately to confirm the customer's needs, such as size specifications and order quantity, and then carry out a series of services such as quotation, customized production, quality inspection, packaging and delivery, after-sales, etc.
Rich experience
We have an experienced import and export business operation, management and service team that is familiar with international trade processes and rules and can handle various business issues efficiently.
Global Shipping
We have established long-term cooperation with many international logistics companies, such as DHL, UPS, FedEx, and SF Express, and can deliver products to customers on time by land or air transportation.
Case
Carbide Plate, Tungsten Carbide Plate Block To Austria
Recently, FANMETAL successfully completed a cooperation project with a high-end manufacturing company in Austria and sent a batch of high-quality Carbide Plates to Austria. The successful delivery of this order is not only an important achievement of the company's deep cultivation of the international market, but also demonstrates the company's professional strength in the field of cemented carbide. This is the second time that Austrian customers have chosen to cooperate with FANMETAL and expressed their intention to sign a long-term cooperation agreement with us. We are very grateful for the trust and support of our customers. In the future, we will continue to increase R&D investment, optimize product performance, provide global customers with better metal material solutions, and further enhance our brand influence and market share in the European market.
Product qualification
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