Titanium Disc
Overview
Titanium Discs are disc-shaped components made of titanium or titanium alloys. They offer excellent corrosion resistance in a variety of environments and are widely used in aerospace, petrochemicals, medical devices, automotive manufacturing, marine engineering, precision electronics, and sports equipment. FANMETAL offers high-quality custom services and holds ISO9001 quality certification, ensuring you can place your order with confidence.
Characteristics
High strength and lightweight
Titanium has a higher specific strength (ratio of strength to density) among metal materials. It can significantly reduce the overall weight and improve the operating efficiency of the equipment while ensuring structural strength.
Excellent corrosion resistance
Titanium forms a dense oxide film on its surface at room temperature. This oxide film can prevent further corrosion of the internal metal, making it stable in a variety of harsh environments.
Excellent high and low temperature performance
In high-temperature environments, titanium can still maintain high strength and oxidation resistance, far superior to aluminum alloys. Moreover, at extremely low temperatures (such as close to absolute zero), titanium does not become brittle like steel and can still maintain good toughness.
Good processing performance
Titanium can be processed into components of varying shapes and precision through a variety of processes, including forging, rolling, cutting, and welding, to meet the manufacturing needs of complex structures. Surface treatments such as anodizing and plating can also be performed to further enhance its wear resistance.
Dimension
|
Grade |
Grade 1, Grade2, Grade5, Grade23 |
|
Purity |
99.95% |
|
Diameter |
<100mm |
|
Thickness |
10-20mm |
|
Density |
4.5g/cm3 |
|
Surface |
Polished, Bright, Chemical Cleaning, Black Oxide, etc. |
|
Shape |
Round |
|
Standard |
ASTM F67, ASTM F136, AMS4928,GB |
|
Certification |
ISO9001 |
Application
1. Aerospace
① Titanium Discs can be manufactured into core components such as engine compressor blades and turbine disks through forging and machining processes. Their lightweight properties reduce overall engine weight and improve aircraft fuel efficiency.
② They can replace traditional steel or aluminum alloys in aircraft frames and connectors, reducing weight while maintaining structural strength and enhancing maneuverability.
2. Chemical Industry
① They are often used in reactor and distillation tower linings, flanges, and sealing covers to prevent chemical corrosion and extend equipment life.
② They are used in the manufacture of gaskets and flanges for heat exchangers, adapting to heat exchange scenarios involving various corrosive fluids (such as seawater desalination and acidic wastewater treatment).
3. Marine Engineering
① They are used in the manufacture of impellers, propeller bushings, and seawater pipeline flanges for ship propulsion systems, significantly reducing equipment maintenance costs.
② They are suitable for drilling equipment components on oil platforms and core components of seawater desalination plants, withstanding long-term corrosion in high-salt and high-humidity environments.
4. Precision Instruments
① Used in core transmission components and bearing seats for CNC machine tools and robots, improving equipment accuracy and response speed.
② Used in housings or internal structural components for high-end sensors and aviation instruments. Titanium's stability ensures proper operation in complex environments (such as high temperature and high humidity).
5. Medical Field
Titanium discs can be processed into bases for artificial joints (such as hips and knees) and dental implant abutments. Titanium has excellent compatibility with human tissue, is non-reactive, and is resistant to body fluid corrosion, ensuring long-term stable operation.
6. Cryogenic Engineering
Used in flanges and seals for storage tanks for cryogenic media such as liquid nitrogen and liquid helium, it withstands extremely low-temperature environments while ensuring the safe operation of cryogenic systems.
Process
① Select pure titanium (TA1, TA2) or titanium alloys (such as TC4, TC11, etc.) based on actual needs.
② Forging (applicable to titanium ingots or large billets) or rolling (applicable to titanium plate raw materials).
③ Rough machining on a lathe to achieve dimensions close to the final product and ensure surface flatness.
④ Intermediate annealing to eliminate work hardening and restore material plasticity.
⑤ High-precision cutting or grinding on a precision lathe (depending on the required disc accuracy).
⑥ Surface pickling or mechanical polishing to enhance corrosion and wear resistance.
⑦ Strict quality inspection, including dimensional accuracy, surface trueness, ultrasonic testing, and mechanical properties.
Pictures
Video
Why choose us
Product customization service
We can customize various titanium products such as titanium bars, tubes, plates, and flanges according to customer needs. We utilize CNC machining centers, 3D printers, forging equipment, and casting equipment, and use milling, turning, drilling, and grinding processes to meet customer requirements for titanium product shape, size, and precision.
Quality Assurance Services
We strictly adhere to international standards such as ASTM, ASME, and DIN for production and are ISO 9001 certified. Throughout the production process, we conduct multiple quality inspections using equipment such as coordinate measuring machines to ensure that our products meet quality standards.
Logistics and distribution services
We offer a variety of shipping options, including air and sea freight. For urgent orders, we prioritize production and shipping to ensure timely delivery. We also provide professional packaging services, using bubble bags, cartons, wooden boxes, and other packaging materials to ensure your product is not damaged during transportation.
After-sales service
If customers encounter any quality issues after receiving the product or if any items are missing during transit, we will promptly reach out to them and offer a satisfactory resolution. Upon notification of any problem, our team initiates a thorough investigation to identify the root cause and prevent future occurrences. We believe in transparency and will keep our customers informed throughout the resolution process.
Case
Product qualification
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