Nickel MIG Welding Wire
Overview
Nickel MIG Welding Wire, with its excellent physical and chemical properties, can be used not only for welding nickel-based alloys, such as INCONEL series alloys, but also for welding dissimilar materials, such as nickel and steel, or nickel and stainless steel. In particular, it can form a corrosion-resistant cladding layer on steel, thereby extending its service life. FANMETAL has the professional equipment and extensive experience in the production of metal wires, which can meet the diverse processing and sizing needs of customers. You can contact us at any time.
Characteristics
Excellent high-temperature resistance
Nickel has a melting point of up to 1455°C. It can maintain good mechanical strength and structural stability in high-temperature environments, resisting easy softening or deformation. It also has good high-temperature oxidation resistance in air, inert gas, and other environments.
Excellent corrosion resistance
Nickel has good corrosion resistance to a variety of chemical media (such as alkaline solutions, organic acids, neutral salt solutions, etc.), and is not easily rusted in environments such as humid air and industrial waste gas.
Good electrical and thermal conductivity
Nickel has excellent electrical conductivity stability at high-temperatures, and can balance heat transfer efficiency and structural strength, avoiding local overheating or uneven heat transfer, and extending the working efficiency and service life of the wire.
Excellent machining performance
It has good ductility, plasticity, and toughness, and can be made into complex shapes through bending, winding, and other processing methods to meet the needs of precision instruments and microelectronic components.
PS: Nickel can be further optimized by forming alloys with metals such as chromium, iron, and copper. For example, nickel-chromium wire has excellent high-temperature resistance and oxidation resistance and is most commonly used as a high-temperature heating element material. Nickel-copper wire has an extremely low-temperature coefficient of resistance and is suitable for making precision resistance wire.
Dimension
|
Grade |
200,201, ERNiFeCr, ERNiCu |
|
Purity |
Ni:≤99.6% |
|
Diameter |
Φ0.8-5mm |
|
Length |
≤3000 mm |
|
Density |
8.9g/cm3 |
|
Surface |
Polishing, Bright, Ground, Pickled, etc. |
|
Standard |
ASTM B161, ASTM B622 |
|
Certification |
ISO 9001 |
Application
Nickel MIG Welding Wire is mainly used in aerospace (welding of high-temperature, high-strength components), petrochemical (welding of various corrosion-resistant equipment, such as reactors, pipelines, heat exchangers, etc.), shipbuilding (welding of seawater corrosion-resistant components in marine environments), energy (welding of pressure vessels, turbine blades, etc.), medical equipment (welding of surgical instruments, implantable medical devices), food processing and metal smelting.
- ERNi-1: Mainly used for welding 200, and 201 nickel alloys and nickel-plated steel plates. It can also be used for welding steel and nickel dissimilar materials, and can also be used for steel surface cladding.
- ERNiCu-7: Suitable for welding Monel 400 alloy itself, Monel 400 alloy, and steel, and can also be used for steel surface cladding.
- ERCuNi: Used for welding copper-nickel alloys and specific bronze materials themselves, and can also be used for welding these materials with Monel 400 alloy or Nickel200.
- ERNiCrFe-3: Can be used for welding dissimilar materials, such as welding of austenite, ferritic steel, and high nickel alloys, and welding of alloy steel containing 9% nickel.
- ERNiCrFe-7: Mainly used for welding processes such as tungsten inert gas shielded welding and metal arc gas shielded arc welding. Nickel Welding Wire can be used to weld on most low alloy steels and stainless steels to form a corrosion-resistant protective layer. It is also suitable for welding dissimilar materials between Inconel series alloys, Incoloy series alloys, carbon steel, low alloy steel, and stainless steel.
- ERNiCrMo-3: It can be used for welding Inconel625, Inconel825, and Monel400 alloys. It can also be used for welding between ultra-high-strength austenitic steel and Incoloy alloys, as well as welding between nickel-based alloys and stainless steel dissimilar materials, and surfacing of steel.
- ERNiCrMo-4: It is mainly used for welding C276 and other Ni-Cr-Mo corrosion-resistant alloys. It can also be used for surface surfacing of alloy steel and surface surfacing of steel.
Process
① Select high-purity nickel ingots, chromium, molybdenum, copper, iron, and other alloy element raw materials to avoid defects such as pores and cracks during welding.
② Add the pre-treated raw materials to the vacuum induction furnace according to the ratio, and forge them through a forging press to form a smaller diameter billet.
③ Continuously roll the forged billet through multiple rolling mills at room temperature or medium temperature to gradually reduce the diameter.
④ Cold draw the rolled wire through a tungsten carbide die to gradually refine the diameter to the final finished product size.
⑤ Anneal, clean, and plate to improve the wear resistance and rust resistance of the wire.
⑥ Cut the continuous wire into fixed lengths according to customer needs and wind it on the welding wire reel (plastic or metal reel) through a winding machine.
⑦ Comprehensive quality inspection, such as composition inspection, dimensional accuracy, surface quality, mechanical properties, etc.
Pictures
Video
Why choose us
On-time delivery and timely after-sales service
Unless there are special circumstances, we will strictly abide by the delivery deadline and deliver the products to customers safely by international express within the deadline. If any after-sales problems arise, we will provide effective solutions. If necessary, we will give discounts or compensation for the next order.
Competitive prices
Our prices are very reasonable compared to other overseas suppliers and are worthy of our product quality. Moreover, all our products have obtained ISO9001 certification.FANMETAL can provide overseas customers with the most cost-effective non-ferrous metal products.
Advanced equipment and professional technicians
We have professional CNC machine tools, rolling machines, sintering furnaces, cutting machines, welding equipment, and surface treatment equipment. Moreover, our technicians can design drawings and customize production according to customer requirements. They can also go to overseas customers to carry out on-site installation of equipment.
Global Shipping
We have established long-term cooperation with many international logistics companies, such as DHL, UPS, FedEx, and SF Express, and can deliver products to customers on time by land or air transportation. We can effectively avoid trade barriers, shorten the delivery cycle, ensure the safety and on-time arrival of goods, and significantly reduce operating costs and improve customer satisfaction.
Case
High Purity Nickel Welding Wires, Nickel MIG Welding Wire, Nickel Welding Wire To Canada
Nickel is easily alloyed with most metals, such as copper, chromium, iron, and molybdenum, to change and improve the properties of the alloy. At the end of October, our company received an inquiry for Nickel products from a Canadian customer. After detailed communication, the customer decided to order a certain quantity of Nickel Welding Wire, and the size and specifications should be produced according to the drawings provided by them. In the second half of November, we have already delivered the finished production of Nickel Welding Wire safely to the Canadian customer via international express delivery within the specified delivery time. Customers are satisfied with our product quality and production process, and are willing to continue to carry out good cooperation with us.
Product qualification
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